1. General Introduction
ABB MT5000 level meter series feature a graphic display incorporated into an all digital electronics module. Using this new format K-TEK has been able to add waveform screens to the modular electronics along with easy to follow multiple choice setup menus. These menus can be changed to many different languages for easy commissioning throughout the world. MT5000 Series Guided Wave Radar transmitters provide superior performance in tough applications. Pulses of microwave energy are directed to the product surface using a rigid rod or flexible cable type probe. This assembly has no moving parts and no loss of energy due to beam divergence. Multiple coupler and probe types are available to accommodate applications such as knock out drums, feed water heaters, production vessels and separators. 316L stainless steel is the standard probe material however materials such as Hastelloy C-276 and Monel are available for use in acidic or caustic services.
2. General Specification for MT5000, MT5100 and MT5200
Model | MT5000 | MT5100 | MT5200 | |
Electronic transmitter: | ||||
Resolution | +/- 0.063in. /1.6mm | |||
Repeatability | 0.1 in. / 3 mm | |||
Ambient Temperature | -40 to 151ºF (.40 to 66ºC) | |||
Measuring accuracy, level | Coax Probe or in stilling well/chamber +/-3mm | |||
Single cable or rod +/- 5mm to 15.24m (50.0ft)/ +/-25mm to 66m (217ft) | ||||
Measuring accuracy, interface level and ULD mode | All probes | |||
Supply voltage | 13.5 to 36 Vdc -4-20mA HART loop powered | |||
9 to 32 Vdc – FOUNDATION fieldbus | ||||
Output/Communications | 4.20 mA HART -SIL 2/3 Certified IEC 61508 | |||
FOUNDATION fieldbus -ITK 5.1.0 Compliant -5 AL and 1 PID blocks -15.8 mA quiescent current draw -LASCapable | ||||
Power consumption | 4-20mA At 36.0 Vdc-3.6mA 0.13watts; 21mA 0.76watts At 13.5 Vdc-3.6mA 0.046watts; 21mA 0.28watts | |||
HART mode (4.0mA) At 36.0 Vdc 0.144watts At 13.5 Vdc 0.054watts | ||||
FOUNDATION fieldbus 0.5 watts maximum | ||||
Maximum line resistance | 4.20mA at 36.0 Vdc and 21mA, 1740 ohms at 13.5 Vdc and 21mA, 645 ohms | |||
HART mode (4.0mA) < 650 to 700 ohms | ||||
FOUNDATION fieldbus 43.6 ohms/km @ 20 C | ||||
at 36.0 Vdc 0.144 watts | ||||
Reverse polarity protection | Diode in series with loop | |||
Update rate | 2 outputs per second | |||
Damping | Field adjustable, range: 0.1 to 36 seconds | |||
Alarm output | NE43, Jumper selectable upscale (21 mA) or downscale (3.6 mA) | |||
Humidity | 0 to 100% RH, non-condensing | |||
Linearization | 20 point linearization table available | |||
Graphic Display | Field Selectable Units in Feet, Inches, Millimeters, Centimeters, Meters or Percentage and Waveform Screens | |||
Enclosure | Dual compartment | |||
Enclosure material | Cast low copper aluminum with polyester powder coat or 316 stainless steel | |||
Electrical connection | 1/2” FNPT, M20 adapter and bus connectors available | |||
Ingress protection | IP66, NEMA 4X | |||
Sensor | Standard | Options | ||
Material | 316/L stainless steel | 304/L, Hastelloy C-276, Hastelloy B3, Monel 400, Titanium, Inconel625, other materials on request | ||
Process temperature | .60 to 400ºF (.50 to 204ºC), see oring selection | up to to 800ºF (427ºC) with options | ||
Process pressure | .14.5 to 1500psig @ 300ºF (103 bar @ 38ºC) | -14.5 to 5000 psig (0 to 344barg) | ||
Process Connection | 2 to 217 ft. / 0.6 to 66.14 m | |||
Range | 3/4” NPT Standard, other threaded and flanged options available | |||
Dielectric Constant | Minimum 1.4, 1.3 in ULD mode | |||
Process Viscosity | coax 500 cp, single probe 10,000 cp |
3. Basic Code Selection of MT5000, MT5100 and MT5200
Main Code | Suffix Codes | Description | |||||||||||||||
MT5 | Always MT5 | ||||||||||||||||
Device Type | 000 | MT5000, Liquid Total Level Transmitter | |||||||||||||||
100 | MT5100, Total Level and Interface Level Transmitter | ||||||||||||||||
200 | MT5200, Solids and Low Dielectric Liquid Total Level Transmitter | ||||||||||||||||
Coupler Material | Y | None | |||||||||||||||
S6 | 316/L Stainless Steel | ||||||||||||||||
S4 | 304/L Stainless Steel(Rigid Probes only) | ||||||||||||||||
H1 | Hastelloy C-276 | ||||||||||||||||
H3 | Hastelloy B3 (Rigid Probes only) | ||||||||||||||||
M4 | Monel | ||||||||||||||||
T2 | Titanium (Rigid Probes only) | ||||||||||||||||
IN2 | Inconel 625 | ||||||||||||||||
Z9 | Special | ||||||||||||||||
Transmitter Configuration | Y | None | |||||||||||||||
L | Local Transmitter (Standard) | ||||||||||||||||
LW | Local Transmitter with Window Cover (Standard) | ||||||||||||||||
R | Remote Mounted Electronics with Standard 5 ft Cable (Dielectric > 15) | ||||||||||||||||
RW | Remote Mounted Electronics with Window Cover and Standard 5 ft Cable (Dielectric > 15) | ||||||||||||||||
Z9 | Special | ||||||||||||||||
Transmitter Housing | Y | None | |||||||||||||||
A | Dual Compartment Aluminum Housing (Standard) | ||||||||||||||||
S | Dual Compartment 316 Stainless Steel Housing | ||||||||||||||||
Z | Special | ||||||||||||||||
Process Connection / Waveguide Coupler | Y | None | |||||||||||||||
C1 | 0.75 in. NPT Process Connection Coupler Single / Coaxial Probe Teflon Insulator | ||||||||||||||||
C1H | 0.75 in. NPT Process Connection Coupler Single / Coaxial Probe Teflon Insulator High Pressure | ||||||||||||||||
C2 | 1.50 in. NPT Process Connection Coupler Single / Coaxial Probe Teflon Insulator | ||||||||||||||||
C2H | 1.50 in. NPT Process Connection Coupler Single / Coaxial Probe Teflon Insulator High Pressure | ||||||||||||||||
C3 | 2.50 in. NPT Process Connection Coupler Single / Coaxial Probe Teflon Insulator | ||||||||||||||||
C8 | 1.50 in. NPT Process Connection HP/HT Coupler Single Probe/Coaxial Probe Borosilicate Glass Insulator | ||||||||||||||||
C9 | 1.0 in. NPT Process Connection HP/HT Coupler Single Probe/Coaxial Probe Alumina Ceramic Insulator | ||||||||||||||||
CZ | Custom Coupler, consult factory | ||||||||||||||||
Process Seal Type | Y | None | |||||||||||||||
V | Viton FKM A O-Ring Process Seal -15 ºF (-26 ºC) Min Temp to 400 ºF (204 ºC) Max Temp Standard | ||||||||||||||||
SV | Additional Hermetic Glass Feed-Through with Viton FKM A O-Ring Process Seal | ||||||||||||||||
K | Kalrez 4079 O-Ring Process Seal -40 ºF (-40 ºC) Min Temp to 400 ºF (204 ºC) Max Temp | ||||||||||||||||
SK | Additional Hermetic Glass Feed-Through with Kalrez 4079 O-Ring Process Seal | ||||||||||||||||
E | EPDM O-Ring Process Seal -60 ºF (-50 ºC) Min Temp to 250 ºF (125 ºC) Max Temp | ||||||||||||||||
SE1 | Additional Hermetic Glass Feed-Through with EPDM O-Ring Process Seal | ||||||||||||||||
A | Markez Z1319 O-Ring Process Seal -14 ºF (-10 ºC) Min Temp to 572 ºF (300 ºC) Max Temp | ||||||||||||||||
SA | Additional Hermetic Glass Feed-Through with Markez Z1319 O-Ring Process Seal | ||||||||||||||||
B | Borosilicate process seal, C8 coupler only | ||||||||||||||||
SB | Additional Hermetic Glass Feed-Through with Borosilicate Process Seal, C8 coupler only | ||||||||||||||||
Z9 | Special Process Seal | ||||||||||||||||
Probe Type | Y | None | |||||||||||||||
Rod probes | P01 | Single Rigid Rod Probe, 0.25 in. (6 mm) Outer Diameter, 20 ft (6.1 m) Max Standard Length | |||||||||||||||
P02 | Single Rigid Rod Probe, 0.50 in. (13 mm) Outer Diameter, 20 ft (6.10 m) Max Standard Length | ||||||||||||||||
P03 | Single Rigid Rod Probe 0.375 in. (9 mm) Outer Diameter, 20 ft (6.1 m) Max Standard Length | ||||||||||||||||
P43 | Simi-Rigid Rod Probe 0.125 in. (3 mm) Outer Diameter 50 ft (15.24 m) Max Standard Length Includes Weight | ||||||||||||||||
Cable probes | P11 | Single Flexible Cable Probe 0.1875 in. (5 mm) Outer Diameter, 200 ft (61 m) Max Standard Length | |||||||||||||||
P12 | Single Flexible Cable Probe 0.25 in. (6 mm) Outer Diameter, 200 ft (61 m) Max Standard Length | ||||||||||||||||
P33 | Triangle Cable Probe 0.25 in. (6 mm) Outer Diameter, 100 ft (30.5 m) Max Standard Length | ||||||||||||||||
P61 | Single Flexible Cable Probe 0.31 in (8 mm) Outer Diameter, 200 ft (61 m) Max Standard Length | ||||||||||||||||
Coaxial probes | P51 | Coaxial Probe 0.875 in. (22 mm) Outer Diameter 22 ft (6.7.5 m) Max Standard Length | |||||||||||||||
P71 | Coaxial Probe 1.315 in. (34 mm) Outer Diameter 316SS only 22 ft (6.7.5 m) Max Standard Length | ||||||||||||||||
P81 | Coaxial Probe 0.1875 in. (5 mm) Outer Diameter 316SS only 22 ft (6.7.5 m) Max Standard Length | ||||||||||||||||
P91 | Coaxial Probe 1.00 in. (25 mm) Outer Diameter 22 ft (6.7.5m) Max Standard Length with compression fitting | ||||||||||||||||
PZZ | Custom Probe, consult factory | ||||||||||||||||
Probe end attachment | Y | None | |||||||||||||||
Centering weights (cable probes only) | W09 | 0.875 in. (22.2 mm) O.D., 4.0 in. (101.6 mm) Weight Height, approx. 0.7 lbs (301 g) | |||||||||||||||
W10 | 1.0 in. (25.4mm) O.D., 6.0 in. (152.4 mm) Weight Height, approx. 1.3 lbs (590 g) | ||||||||||||||||
W13 | 1.25 in. (31.75 mm) O.D., 3.5 in. (88.9 mm) Weight Height, approx. 0.8 lbs (317 g) | ||||||||||||||||
W16 | 1.625 in. (41.3mm) O.D., 2.0 in. (50.8 mm) Weight Height, approx. 1.1 lbs (499 g) | ||||||||||||||||
W19 | 1.875 in. (47.6 mm) O.D., 2.0 in. (50.8 mm) Weight Height, approx. 1.5 lbs (680 g) | ||||||||||||||||
W29 | 2.875 in. (73.3 mm) O.D., 1.0 in. (25.4 mm) Weight Height, approx. 1.8 lbs (816 g) | ||||||||||||||||
WS6 | 2.00 in. (50.8 mm) O.D., 6.0 in. (152.4 mm) Weight Height, approx. 2.2 lbs (998 g) | ||||||||||||||||
W61 | 1.5 in. (38.1 mm) O.D., 5.25 in. (133.35 mm) Weight Height, approx. 2.2 lbs (998 g) | ||||||||||||||||
W99 | Custom Centering Weight (consult factory) | ||||||||||||||||
Centering disks (rod probes only) | D15 | 1.50 in. (38.1 mm) O.D. approx 0.4375 in. (11 mm) Height 1.50 in. (38.1 mm) Min Stilling Well Size | |||||||||||||||
D20 | 2.0 in. (50.8 mm) O.D. approx 0.4375 in. (11 mm) Height 2.0 in. (50.8 mm) Min Stilling Well Size | ||||||||||||||||
D23 | 2.3 in. (58.7 mm) O.D. approx 0.4375 in. (11 mm) Height 2.5 in. (63.5 mm) Min Stilling Well Size | ||||||||||||||||
D28 | 2.8 in. (71.1 mm) O.D. approx 0.4375 in. (11 mm) Height 3.0 in. (76.2 mm) Min Stilling Well Size | ||||||||||||||||
D38 | 3.75 in. (95.3 mm) O.D. approx 0.4375 in. (11 mm) Height 4.0 in. (101.6 mm) Min Stilling Well Size | ||||||||||||||||
D60 | 3.75 in. (95.3 mm) O.D. approx 0.4375 in. (11 mm) Height 4.0 in. (101.6 mm) Min Stilling Well Size | ||||||||||||||||
D99 | Custom Centering Disk (consult factory) | ||||||||||||||||
Eyelets (cable probes only) | E1 | Eyelet SS6 for 0.1875 in. (5 mm) O.D. Cable | |||||||||||||||
E2 | Eyelet SS6 for 0.25 in. (6 mm) O.D. Cable | ||||||||||||||||
Z9 | Special | ||||||||||||||||
Probe Attachment Material | Y | None | |||||||||||||||
S6 | 316/L Stainless Steel, Standard | ||||||||||||||||
S4 | 304/L Stainless Steel | ||||||||||||||||
H1 | Hastelloy C-276 | ||||||||||||||||
M4 | Monel | ||||||||||||||||
N2 | Inconel 600 | ||||||||||||||||
Z9 | Special | ||||||||||||||||
Process Temperature Extension | H0 | Process Temperature 32 ºF (0 ºC) to 250 ºF (121 ºC) Standard | |||||||||||||||
H6 | Temperature Extension, extends electronics addttional 6 in. above process connecttion | ||||||||||||||||
Z9 | Special | ||||||||||||||||
Electronics Module | Y | None | |||||||||||||||
M7A | Total Level, Graphic Display, 4 ... 20 mA Output, HART | ||||||||||||||||
M7AF | Total Level, Graphic Display, FOUNDATION fieldbus | ||||||||||||||||
M7B | Total and/or Interface Level, Graphic Display, 4 ... 20 mA Output, HART | ||||||||||||||||
M7BF | Total and/or Interface Level, Graphic Display, FOUNDATION fieldbus | ||||||||||||||||
Z9 | Special | ||||||||||||||||
Agency Approvals | Y0 | General purpose | |||||||||||||||
E1 | ATEX / IECEx Intrinsically safe | ||||||||||||||||
E2 | ATEX / IECEx Flameproof | ||||||||||||||||
N1 | FM / CSA Intrinsically safe | ||||||||||||||||
N2 | FM / CSA Explosion proof Housing | ||||||||||||||||
Z9 | Special | ||||||||||||||||
Process Connection Type | Y0 | None | |||||||||||||||
P4 | Integral Thread, Standard Process Connection | ||||||||||||||||
P2 | Welded Process Connection | ||||||||||||||||
P3 | Loose flange for use with NPT threads. Specify flange type, material, and rating | ||||||||||||||||
Z9 | Special | ||||||||||||||||
Process Connection Material | Y | None | |||||||||||||||
S4 | 304/L Stainless Steel | ||||||||||||||||
S6 | 316/L Stainless Steel | ||||||||||||||||
C1 | Carbon Steel | ||||||||||||||||
H1 | Hastelloy C-276 | ||||||||||||||||
A2 | Alloy 20 | ||||||||||||||||
M4 | Monel 400 | ||||||||||||||||
D2 | Super Duplex Stainless Steel | ||||||||||||||||
Z9 | Special | ||||||||||||||||
Flange or Plug Size // Rating / Type | Y | None | |||||||||||||||
NTBN | 3/4 MNPT Threaded (C1, C1H process couplers) | ||||||||||||||||
NTCN | 1.0 MNPT Threaded (C9 process coupler) | ||||||||||||||||
NTEN | 1.5 MNPT Threaded (C2, C2H and C8 process couplers) | ||||||||||||||||
NTGN | 2.5 MNPT Threaded (C3 process coupler) | ||||||||||||||||
GTBN | 3/4 G thread, British Pipe Thread (BSPP), (C1, C1H process couplers) | ||||||||||||||||
GTCN | 1.0 G thread, British Pipe Thread (BSPP), (C9 process coupler) | ||||||||||||||||
GTEN | 1.5 G thread, British Pipe Thread (BSPP), (C2, C2H and C8 process couplers) | ||||||||||||||||
GTGN | 2.5 G thread,British Pipe Thread (BSPP), (C3 process coupler) | ||||||||||||||||
R11 | 1 in. // ANSI / ASME Class 150 // Raised Face Flange | ||||||||||||||||
R13 | 1 in. // ANSI / ASME Class 300 // Raised Face Flange | ||||||||||||||||
R16 | 1 in. // ANSI / ASME Class 600 // Raised Face Flange | ||||||||||||||||
R151 | 1.5 in. // ANSI / ASME Class 150 // Raised Face Flange | ||||||||||||||||
R153 | 1.5 in. // ANSI / ASME Class 300 // Raised Face Flange | ||||||||||||||||
R156 | 1.5 in. // ANSI / ASME Class 600 // Raised Face Flange | ||||||||||||||||
R21 | 2 in. // ANSI / ASME Class 150 // Raised Face Flange | ||||||||||||||||
R23 | 2 in. // ANSI / ASME Class 300 // Raised Face Flange | ||||||||||||||||
R26 | 2 in. // ANSI / ASME Class 600 // Raised Face Flange | ||||||||||||||||
R251 | 2.5 in. // ANSI / ASME Class 150 // Raised Face Flange | ||||||||||||||||
R253 | 2.5 in. // ANSI / ASME Class 300 // Raised Face Flange | ||||||||||||||||
R256 | 2.5 in. // ANSI / ASME Class 600 // Raised Face Flange | ||||||||||||||||
R31 | 3 in. // ANSI / ASME Class 150 // Raised Face Flange | ||||||||||||||||
R33 | 3 in. // ANSI / ASME Class 300 // Raised Face Flange | ||||||||||||||||
R36 | 3 in. // ANSI / ASME Class 600 // Raised Face Flange | ||||||||||||||||
R41 | 4 in. // ANSI / ASME Class 150 // Raised Face Flange | ||||||||||||||||
R43 | 4 in. // ANSI / ASME Class 300 // Raised Face Flange | ||||||||||||||||
R46 | 4 in. // ANSI / ASME Class 600 // Raised Face Flange | ||||||||||||||||
R61 | 6 in. // ANSI / ASME Class 150 // Raised Face Flange | ||||||||||||||||
R63 | 6 in. // ANSI / ASME Class 300 // Raised Face Flange | ||||||||||||||||
R66 | 6 in. // ANSI / ASME Class 600 // Raised Face Flange | ||||||||||||||||
D2525 | DN 25 // PN 25 // Raised Face Flange | ||||||||||||||||
D2540 | DN 25 // PN 40 // Raised Face Flange | ||||||||||||||||
D3225 | DN 32 // PN 25 // Raised Face Flange | ||||||||||||||||
D3240 | DN 32 // PN 40 // Raised Face Flange | ||||||||||||||||
D4025 | DN 40 // PN 25 // Raised Face Flange | ||||||||||||||||
D4040 | DN 40 // PN 40 // Raised Face Flange | ||||||||||||||||
D5025 | DN 50 // PN 25 // Raised Face Flange | ||||||||||||||||
D5040 | DN 50 // PN 40 // Raised Face Flange | ||||||||||||||||
D6525 | DN 65 // PN 25 // Raised Face Flange | ||||||||||||||||
D6540 | DN 65 // PN 40 // Raised Face Flange | ||||||||||||||||
D8025 | DN 80 // PN 25 // Raised Face Flange | ||||||||||||||||
D8040 | DN 80 // PN 40 // Raised Face Flange | ||||||||||||||||
D10025 | DN 100 // PN 25 // Raised Face Flange | ||||||||||||||||
D10040 | DN 100 // PN 40 // Raised Face Flange | ||||||||||||||||
D12525 | DN 125 // PN 25 // Raised Face Flange | ||||||||||||||||
D12540 | DN 125 // PN 40 // Raised Face Flange | ||||||||||||||||
D15025 | DN 150 // PN 25 // Raised Face Flange | ||||||||||||||||
D15040 | DN 150 // PN 40 // Raised Face Flange | ||||||||||||||||
P1 | 1.0 in. // ANSI / ASME Class 3000 // NPT-m Hex Plug | ||||||||||||||||
P15 | 1.5 in. // ANSI / ASME Class 3000 // NPT-m Hex Plug | ||||||||||||||||
P2 | 2.0 in. // ANSI / ASME Class 3000 // NPT-m Hex Plug | ||||||||||||||||
P25 | 2.5 in. // ANSI / ASME Class 3000 // NPT-m Hex Plug | ||||||||||||||||
P3 | 3.0 in. // ANSI / ASME Class 3000 // NPT-m Hex Plug | ||||||||||||||||
Z9 | Any flange not listed above, consult factory |
4. Dimensions of MT5000 Series
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