1. General Introduction
The PM863K02 board contains the microprocessor and RAMS memory, a real-time clock, LED indicators, INIT push button, and a Compact Flash interface.
The base plate of the PM863 controller has two RJ45 Ethernet ports (CN1, CN2) for connection to the Control Network, and two RJ45 serial ports (COM3, COM4). One of the serial ports (COM3) is an RS-232C port with modem control signals, whereas the other port (COM4) is isolated and used for the connection of a configuration tool. The controller supports CPU redundancy for higher availability (CPU, CEX-Bus, communication interfaces and S800 I/O).
The high integrity functionality is enabled by the addition of a SM812 module and the SIL certified software. This enables non-critical control schemes to be upgraded to SIL certified schemes by the addition of a plug-in SM81x module, plus selection of the appropriate software. The AC 800M High-Integrity also offers IEC 61508 and TÜV-certified control environment for combining safety and business critical process control in one controller unit without sacrificing the safety integrity. Requires configuration according to Safety Manual.
Package including:
2 pcs PM863K01, Safety Processor unit
1 pcs TK850, CEX-bus expansion cable
1 pcs TK851, RCU-Link cable.
2. Specification of PM863AK02
General info | |
Article number | 3BSE088382R1 (PM863K02) |
Redundancy | Yes |
High Integrity | Yes |
Clock Frequency | 96MHz |
Performance, 1000 Boolean operations | 0.17 ms |
Performance | 0.17ms |
Memory | 32 MB ( |
RAM available for application | 22.184 MB |
Flash memory for storage | No |
Detailed data | |
Processor type | MPC866 |
Switch over time in red. conf. | max 10 ms |
No. of applications per controller | 32 |
No. of programs per application | 64 |
No. of diagrams per application | 128 |
No. of tasks per controller | 32 |
Number of different cycle times | 32 |
Cycle time per application programs | 10 ms |
Flash PROM for firmware storage | 18MB |
Power supply | 24 V DC (19.2-30 V DC) |
Power consumption +24 V typ/max | 210 / 360 mA |
Power dissipation typ. | 5.1 W (8.6 W max) |
Redundant power supply status input | Yes |
Built-in back-up battery | Lithium, 3.6 V |
Real-time clock stability | 100 ppm (approx. 1 h/year) |
Clock synchronization | 1 ms between AC 800M controllers by CNCP protocol |
Event queue in controller per OPC client | Up to 3000 events |
AC 800M transm. speed to OPC server | 36-86 events/sec ,113-143 data messages/sec |
Comm. modules on CEX bus | 12 |
Supply current on CEX bus | Max2.4 A |
I/O clusters on Module bus with non-red. CPU | 1 electrica+7 optical |
I/O clusters on Module bus with red. CPU | 0 electrical + 7 optical |
I/O capacity on Module bus | Max 96 (single PM861A) or 84 (red. PM861A) I/O modules |
Module bus scan rate | 0 - 100 ms (actual time depending on number of I/O modules) |
Supply current on Electrical Module bus | 24 V : max 1.0 A 5 V : max 1.5 A |
Ethernet channels | 2 |
Ethernet interface | Ethernet (IEEE 802.3), 10 Mbit/s, RJ-45, female (8-pole) |
Control Network protocol | MMS (Manufacturing Message Service) and IAC (Inter Application Communication) |
Recommended Control Network backbone | 100 Mbit/s switched Ethernet |
RS-232C interface | 2 (one general, 1 for service tool) |
RS-232C interface (COM3) (non red. only) | RS-232C, 75-19 200 baud, RJ-45 female (8-pole), not opto isolated, full RTSCTS support |
RS-232C interface (COM4) (non red. only) | RS-232C, 9 600 baud, RJ-45 female (8-pole), opto isolated, no RTS-CTS support |
Environmental and certification | |
Temperature, Operating | +5 to +55 °C (+41 to +131 °F) |
Temperature, Storage | -40 to +70 °C (-40 to +158 °F) |
Temperature changes | 3 °C/minutes according to IEC/EN 61131-2 |
Altitude | 2000 m according to IEC/EN 61131-2 |
Pollution degree | Degree 2 according to IEC/EN 61131-2 |
Corrosion protection | G3 compliant to ISA 71.04 |
Relative humidity | 5 to 95 %, non-condensing |
Emitted noise | < 55 dB (A) |
Vibration | 10 < f < 50 Hz: 0.0375 mm amplitude, 50 < f < 150 Hz: 0.5 g acceleration, 5 < f < 500 Hz: 0.2 g acceleration |
Rated Isolation Voltage | 500 V a.c. |
Dielectric test voltage | 50 V |
Protection class | IP20 according to EN 60529, IEC 529 |
Emission & Immunity | EN 61000-6-4, EN 61000-6-2 |
Environmental conditions | Industrial |
CE- marking | Yes |
Electrical Safety | EN 50178, IEC 61131-2, |
Hazardous location | cULus Class 1, Zone 2, AEx nA IIC T4, ExnA IIC T4Gc X |
Marine certificates | ABS, BV, DNV-GL, LR, RS, CCS (Pending) |
TUV Approval | No |
RoHS compliance | EN 50581:2012 |
WEEE compliance | DIRECTIVE/2012/19/EU |
Dimensions | |
Width | 119 mm (4.7 in.) |
Height | 186 mm (7.3 in.) |
Depth | 135 mm (5.3 in.) |
Weight | K02 2700 g (5.95 lbs) |
3. Selection table of controllers
Name | High Integrity | Memory | Performance | Redundancy |
BC810K02 | Yes | - | Hot swap supported | Yes |
BC820K02 | No | - | Hot swap supported | Yes |
PM851AK01 | No | 12 MB (from 800xA 5.1 FP4) | 0.46ms | No |
PM856AK01 | No | 16 MB (from 800xA 5.1 FP4) | 0.46ms | No |
PM857K01 | Yes | 16 MB | 0.17ms | No |
PM857K02 | Yes | 16 MB | 0.17ms | Yes |
PM858K01 | No | 16 MB | 0.36ms | No |
PM858K02 | No | 16 MB | 0.36ms | Yes |
PM860AK01 | No | 16 MB (from 800xA 5.1 FP4) | 0.23ms | No |
PM861AK01 Classic | No | 16 MB | 0.23ms | Yes |
PM861AK02 Classic | No | 16 MB | 0.23ms | Yes |
PM862K01 | No | 32MB | 0.18ms | No |
PM862K02 | No | 32MB | 0.18ms | Yes |
PM863K01 | Yes | 32MB | 0.17ms | No |
PM863K02 | Yes | 32MB | 0.17ms | Yes |
PM864AK01 Classic | No | 32MB | 0.15ms | Yes |
PM864AK02 Classic | No | 32MB | 0.15ms | Yes |
PM865K01 | Yes | 32MB | 0.17ms | No |
PM865K02 | Yes | 32MB | 0.17ms | Yes |
SM811 (for PM865) | Yes | 32MB | - | Yes |
PM866AK01 | No | 64 MB | 0.09 ms | No |
PM866AK02 | No | 64 MB | 0.09 ms | Yes |
PM867K01 | Yes | 64 MB | 0.09 ms | No |
PM867K02 | Yes | 64 MB | 0.09 ms | Yes |
SM(for PM867) | Yes | 64 MB | - | Yes |
PM891K01 | No | 256MB | 0.043ms | No |
PM891K02 | No | 256MB | 0.043ms | Yes |
